Profiling Rolled Forgings for Construction and Mining EquipmentProfiling Rolled Forgings for Construction and Mining Equipment
Iraeta specializes in profiling rolled forgings for construction machinery, mining equipment, and heavy industrial applications. These components are forged from carbon steel, stainless steel, or alloy steel, with diameters up to 21 meters and weights up to 300 tons. They offer high load capacity, impact resistance, and wear resistance for demanding environments.
Key Selling Points
- Custom profiles: Near-net-shape rolling reduces machining and material waste.
- High strength and toughness: Suitable for heavy loads, vibration, and frequent start-stop conditions.
- Wear resistance: Alloy steel options enhance surface hardness for abrasive environments.
- Large dimensions: Up to 21m diameter, 5m height, 300 tons – ideal for large equipment.
- Certified quality: ISO 9001:2015, PED, EN1090 for structural components.
Technical Specifications
| Parameter | Capability |
|---|
| Max Outer Diameter | 21 m |
| Max Height | 5 m |
| Max Weight | 300 tons |
| Materials | Carbon steel, stainless steel, alloy steel |
Models and Options
We produce rings with various cross-sectional profiles (L, T, U, I shapes) for specific applications. Custom profiles can be engineered.
Materials and Structure
Our profiling rolled forgings are made from high-quality steel, processed through controlled rolling to achieve desired grain flow and mechanical properties. Heat treatment and machining are available.
Applications
- Construction machinery: slewing rings, crane components
- Mining equipment: grinding mill rings, crusher parts
- Cement industry: rotary kiln tyres, support rollers
- Tunnel boring: cutter head rings
Customization
We offer custom profile design, material selection, and post-forging services. Provide drawings for a quote.
Case Study
Client: Cement plant (Turkey)
Application: Core structural component for cement rotary kiln
Outcome: Successfully installed and commissioned; stable operation under high-temperature and heavy-load conditions.
FAQ
- What profiles can you roll? Various cross-sections including flanged and shaped rings.
- What is the maximum weight of a profiling rolled forging? 300 tons.
- Do you offer alloy steel for wear resistance? Yes, we supply alloy steel grades with hardenability.
- Can you produce small quantities? Yes, MOQ is 1 unit.
- What inspections do you provide? Pre-shipment inspection and third-party testing available.
- How long does production take? Dependent on size and complexity; contact us for lead time.
- What payment terms? 30% deposit, 70% before shipment.
Inquiry Information
Contact: Simon Wang
Email: ebiz@iraeta.com
Tel: +86 188-5315-7508
WhatsApp: +86 18853157508
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